Rotary car dumpers are truly impressive feats of engineering that make it possible to quickly unload bulk material from trains. However, even the most well-designed coal wagon tippler has a limited life span and may not be on par with the increasing demands of heavier locomotives. If you are noticing signs of increased wear, fatigue, cracks and corrosion, then it is also a clear signal that it is time to upgrade your equipment. Many bulk material handling facilities are still relying on rotary car dumpers that were designed and installed over 20 years ago. In the ensuing decades, the industry has changed significantly and the size and weight of railcars has increased. Older equipment simply isn't designed to handle the demands of a modern work environment. This can result in more breakdowns and additional money spent on maintenance and demurrage costs.
For companies that want to increase productivity, cut down on maintenance costs and experience the latest in heavy duty rotary car dumpers, it is time to invest in replacing old equipment. Every detail of modern dumpers has been reinforced to handle heavy loads. From the endrings to the platens, thicker plates and heavy duty materials provide the best in construction that is designed to offer smooth operation without fatigue. Today's systems also come equipped with advanced braking functions that reduce impact. Variable Frequency Drives and Regenerative braking work together to provide gentle and controlled stops and starts. In addition, DC magnets are a thing of the past and have been replaced by AC Electro-Hydraulic brakes for consistent performance. Finally, advances in technology also mean a longer brake life so that you don't have to worry about frequent replacements. Utilizing the latest in bulk material handling engineering and investing in dumper barrel replacement projects can not only improve current productivity, but position companies to face future challenges. The right equipment will not only reduce maintenance costs and other expenses, it will also increase productivity and look towards the future. Richmond Engineering is an expert at helping companies across a wide variety of industries update and maintain their equipment. Call today.
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Bulk material handling engineering is tasked with ensuring that bulk materials can be safely transported, and efficiently stored. However, systems are bound to run into problems, especially as essential components wear down due to repetitive use. Here are some common problems to be on the lookout for: Outdated Control Systems
Bulk material handling incorporates advanced control systems that streamline operations and help automate tasks. Outdated interfaces can slow production and prevent systems from operating at an optimal level. By updating and adding an HMI, the operator can have a complete overview of the machine’s operation and status. Obsolete Parts As machines age and parts become worn with repeated use, replacing the old parts can often prove to be a challenge, as they may have become obsolete. In some instances, they may even need to be re-designed and upgraded using the latest technology. Change in Material Characteristics Materials handled are never the same. The characteristics of the material handled by your machine will be different, depending on the location they came from, environmental conditions (rain, snow, temperature), and if you changed commodities completely. Your systems must be equipped to handle these fluctuations, and continue to operate efficiently. Industry Change In order for plants to stay competitive in the market, a re-design of their overall plant functionality and inter-workings may need to be evaluated and executed. Through change there can be growth. Experts in bulk material handling engineering can continue to improve performance through regular inspections and evaluations. Component Wear With repeated use, mechanical components require maintenance and lubrication. To ensure that components are not missed, or if they are not regularly checked by maintenance personnel, automatic lubrication systems can be added. This assists in reducing hands on maintenance, and also reduces component wear. For help solving these common problems with bulk material handling systems, contact Richmond Engineering today. Our experts will visit your facility and work with you, to provide customized solutions that will increase productivity and allow you to gain an edge on the competition. Coal shiploaders and unloaders are large and complex machines that serve a vital role in the transportation of coal. While their job may sound simple, the engineering that goes into creating a massive machine that is both powerful and agile is sophisticated. That means that any repair or upgrade work requires the precision care of a seasoned professional. Shipping ports and terminals along the waterways rely on shiploaders and unloaders to safely and efficiently move bulk materials, including coal, on and off of large boats. Overtime, the electro-mechanical relays can become obsolete so for increased automated efficiency, a new Programmable Logic Controller (PLC) is installed. The updated PLC along with new HMI and MMI systems will reduce maintenance needs and increase reliability. Employees will also be able to better monitor the condition of the shiploader or unloader in order to identify any problems as early as possible.
While upgrading main electrical controls can add new life to shiploaders and unloaders, there are also a variety of other functional parts that should be regularly upgraded in order to ensure optimal operation. Coal shiploader and unloader DC drives and motors can be replaced with more advanced digital components that will provide smoother operation and more efficient performance overall. Travel trucks, brake assemblies and other important drives and bearings should also be regularly upgraded. Not only will these parts naturally wear over time, advances in technology are constantly providing new solutions to age old challenges. Contact Us With the right installation techniques from qualified technicians, these upgrades to coal loaders and unloaders can help create a more efficient system that also makes it easier for operators to maneuver equipment and avoid on the job fatigue. To learn more about upgrade options and make an appointment to have a highly-qualified technician from Richmond Engineering visit your work site, call today. The field of bulk material handling engineering is responsible for designing, implementing and maintaining the machines, systems, and processes that keep American running. From power generation to water treatment and oil and gas, bulk materials are a vital part of essential industries. Performing yearly inspections of bulk handling machinery, processes, and systems is a simple way to reduce operating costs while also prolonging machine life. The field of bulk material handling engineering is responsible for designing, implementing and maintaining the machines, systems, and processes that keep American running. From power generation to water treatment and oil and gas, bulk materials are a vital part of essential industries. Performing yearly inspections of bulk handling machinery, processes, and systems is a simple way to reduce operating costs while also prolonging machine life.
As with any machinery, regular maintenance is the key to avoiding costly repairs and ensuring the machine is running as smoothly and efficiently as possible. Conducting regular inspections can identify any worn parts and make sure that they are replaced as needed. Your company can stay up and running and continue to provide superior and uninterrupted service to your customers. Bulk material handling engineering is also responsible for streamlining systems and processes so that businesses are optimizing their resources for maximum productivity and profit. Regular machine inspections can help identify any gaps or lags in the system that can be improved. Taking this proactive approach to continuous innovation allows businesses to gain a competitive edge. It also offers the opportunity to take advantage of new or emerging technology that may not have been available just twelve months ago. An inspection from a highly-trained expert in the field can provide valuable customer solutions. Whether you are in charge of operating a few machines or running a large plant, a yearly inspection can provide you with insights that will reduce operating costs and make sure that your machinery is operating at an optimum level for years to come. Armed with the right information, you can decide exactly when it is time to make upgrades, order replacement parts, invest in new machines or call for field technical assistance. Contact Us Richmond Engineering Works provides a wide range of industries with bulk material handling engineering services. From repairing rotary car dumpers to inspecting coal stacker reclaimer systems, our highly trained experts can help. For more information about our bulk material handling equipment, please contact us. |
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