With so much heavy equipment to maintain, it can be challenging to prioritize upgrades and decide where are the best places to invest time and money. To help with this process, we have put together a list of 6 essential bucket wheel stacker reclaimer upgrades that should be at the top of any list. Complete Controls Upgrade
This should include new PLC/HMI controls. Advances in technology mean more streamlined software platforms that provide the latest in proven methods for increasing efficiency and improving all aspects of even complex processes. They also mean that operators will be able to quickly diagnose and address any problems. Monospiral Wound Cable Reel with Cable Guide Ensure that the reel and guide system are capable of meeting the dynamic demands and provide the ideal operational speed along with enough space to safely wind and store the correct size cable. Drives Upgrade This upgrade is especially important to improving efficiency and guaranteeing the right balance between power and performance. Old and/or obsolete drives can be quickly upgraded and provide immediate results. New Operators Cab & Electrical House Provide operators with the latest in cab design that will provide maximum visibility and improve safety and performance. Along with a new electrical house, this upgrade can help keep pace with the demands of a modern work environment. Ergonomic chair and control designs also reduce fatigue. Travel Truck Replacement Massive machinery requires great feats of engineering and relies on having the right parts in place. Invest in travel truck replacement and ensure that bulk materials are being quickly and efficiently moved. Bucket Wheel Gear Box Replacement Replace old bucket wheel gearboxes with new equipment that will provide smooth and controlled operation. New solutions rely on high-quality materials in order to provide unmatched reliability and durability. The right upgrades can allow these impressive machines to better handle the demands of the mining and bulk material handling industry. Richmond Engineering specializes in providing companies across the country with the right bulk material handling solutions. From upgrades to repairs and maintenance, we can meet a wide variety of needs. Contact us today to learn more.
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Advances in bulk material handling engineering have allowed companies, across the variety of industries, to operate more efficiently. For those that rely on barges that run up and down the Mississippi and other major waterways, being able to quickly load and unload bulk materials is essential. Whether you are moving coal, grain, lime, sand or other materials, a clamshell grab bucket unloader provides an economical and efficient means of unloading bulk materials. Grab bucket unloaders have been timeless icons along major waterways and a vital component for handling bulk materials. They are designed to unload barges or ships of varying sizes, with or without hatches. Hoisting cables allow the clamshell bucket to extend into the barge for pickup and back to the hopper for emptying. While the basic operation of the grab bucket remains the same, the mechanisms that power the system continue to evolve and may mean that it is time to upgrade your facility.
Machines naturally age through continual use and components and control systems can become outdated, thereby decreasing efficiency. To enjoy optimal performance from your grab unloader, be sure to inspect rope for wear, check all systems for proper lubrication, and verify any vibrations in the system. Keeping the electrical controls tuned reduces wear and material spillage. Maintaining and updating these features can extend the life of your machine. Updating control and drive systems such as a PLC based control system, digital DC or AC drive and an HMI, can also improve performance by allowing operators to view the status of the machine from one location. This both increases diagnostic capabilities and safety. In addition, an ergonomically designed operator’s chair, will reduce fatigue and improve visibility. Finally, barge hauls can be upgraded for more accurately positioning that will reduce handling costs. At Richmond Engineering, we work with companies to design and update grab bucket unloader systems to best fit their needs and meet their plant’s requirements. We offer electrical, mechanical, and structural repairs and upgrades on any manufacturer so that you can continue to operate as efficiently as possible. Contact us today to learn more. Rotary car dumpers are truly impressive feats of engineering that make it possible to quickly unload bulk material from trains. However, even the most well-designed coal wagon tippler has a limited life span and may not be on par with the increasing demands of heavier locomotives. If you are noticing signs of increased wear, fatigue, cracks and corrosion, then it is also a clear signal that it is time to upgrade your equipment. Many bulk material handling facilities are still relying on rotary car dumpers that were designed and installed over 20 years ago. In the ensuing decades, the industry has changed significantly and the size and weight of railcars has increased. Older equipment simply isn't designed to handle the demands of a modern work environment. This can result in more breakdowns and additional money spent on maintenance and demurrage costs.
For companies that want to increase productivity, cut down on maintenance costs and experience the latest in heavy duty rotary car dumpers, it is time to invest in replacing old equipment. Every detail of modern dumpers has been reinforced to handle heavy loads. From the endrings to the platens, thicker plates and heavy duty materials provide the best in construction that is designed to offer smooth operation without fatigue. Today's systems also come equipped with advanced braking functions that reduce impact. Variable Frequency Drives and Regenerative braking work together to provide gentle and controlled stops and starts. In addition, DC magnets are a thing of the past and have been replaced by AC Electro-Hydraulic brakes for consistent performance. Finally, advances in technology also mean a longer brake life so that you don't have to worry about frequent replacements. Utilizing the latest in bulk material handling engineering and investing in dumper barrel replacement projects can not only improve current productivity, but position companies to face future challenges. The right equipment will not only reduce maintenance costs and other expenses, it will also increase productivity and look towards the future. Richmond Engineering is an expert at helping companies across a wide variety of industries update and maintain their equipment. Call today. |
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